Tony Stark is one of Marvel’s most vivid creations, made ever more so by Robert Downey Jr. in Iron Man (2008) and two sequels (2010 and 2013).
Embedded in his sternum is a powerful magnet that prevents shrapnel, stuck there from a near-fatal wound, from entering his heart and killing him. It’s powered by an “arc reactor,” which also provides energy for his Iron Man armor.
The ability to conceal a nuclear power plant in your shirt isn’t an imminent possibility, but reactors are shrinking. The U.S. supports modular nuclear reactors, which are cheaper and easier to site than conventional models. The military is looking into ultra-lightweight reactors for soldiers in the field.
Taylor Wilson, a 2013 high school graduate from Reno, Nevada, has gained celebrity for his precocious work in nuclear energy. He said by email: “Unfortunately there’s no way to scale down these fission reactors to quite fit inside a suit, especially considering the necessary radiation shielding.”
Iron Man’s Mark III Suit
Reading to himself an account of “Iron Man’s” exploits in the morning newspaper, Tony Stark clarifies aloud that the suit is not iron but actually a “titanium-gold alloy.”
In reality, a titanium-gold alloys are heavy and not that strong, Suveen Mathaudhu says. Unless you’re thinking of using it for dental crowns, for which its hardness could be sufficient and anti-corrosion properties helpful.
Alloys of strong, lightweight titanium with aluminum, vanadium, iron and oxygen are common in aerospace and defence parts, such as the front edge of jet turbine engines, which must withstand occasional high-speed impacts and high temperatures.
The Defence Advanced Research Projects Agency’s (DARPA) Warrior Web program designing exoskeletons that can help soldiers carry their equipment.
Wolverine’s Skeleton
Logan’s life was weird enough before renegade military doctors coated his entire skeleton with the indestructible metal adamantium (Marvel’s play on the same root shared by “adamant” and “diamond”). Latent mutant powers had manifested themselves when he was a boy, enabling Logan, aka Wolverine of the X-Men, to heal spontaneously. Also, claws shoot out of his fists when he gets mad.
The medical community can’t coat bones directly to make them stronger. That’s why soccer players, baseball catchers and armored medieval knights still have to wear awkward bone-protection equipment on the outside.
A new group of glassy metallic alloys might have some promise here. Called “amorphous bulk metallic glasses,” these materials start out as liquid then cool quickly into a hard, glassy form that could be of use in medical devices and implants, and in surgical equipment. Currently, surgeons use metals like stainless steel or titanium for implants to replace hips and knees. Metallic glasses are potentially stronger for those uses, wear well and resist corrosion.
Neither materials scientists nor doctors can make claws shoot out of your fists.
Fantastic Four — Mr. Fantastic’s Uniform
The Fantastic Four gain their superpowers when a cosmic ray burst hits flight researcher Reed Richards’s spaceship (instead of, as one might expect, broiling them instantly). Richards’s body turns to plastic, and is able to stretch into any shape. Fortunately for him, and the other members of the Fantastic Four, the inner lining of their spacesuits transform with them, so they each have something to wear.
Spandex might help clothe a real-world Mr. Fantastic in a pinch. It can stretch up to about twice its original size, depending on the thickness and weave.
U.S. and Korean scientists in 2012 discovered a super-stretchy, super-strong hydrogel, a kind of polymer soup suspended in water. Think super-tofu. The stuff can stretch up to 20 times its starting length and can absorb a lot of energy before tearing. Doctors might be able to use it eventually to help people regrow cartilage.
Even if they could make a suit out of the new hydrogel, Mr. Fantastic might still want to wear a plastic fig leaf — the material in the September 2012 Nature study was see-through.
Fantastic Four — Invisible Woman’s Uniform
The cosmic ray burst that turned Reed Richards into bipedal Silly Putty (previous slide) gave Sue Storm invisibility.
Here science has seen some progress. British researchers made headlines in 2010 with their paper about “flexible metamaterials,” thin films that channel and refocus electromagnetic radiation around an object, rendering it invisible in part of the light spectrum. Experiments focused on the microwave band, a much lower wavelength than high-energy visible light.
Flexible metamaterials give Sue Storm’s suit a real-world cousin, but invisibility to white light is still fiction.
Fantastic Four — Human Torch Uniform
A member of the Fantastic Four, Johnny Storm is the burning bush of superheroes, on fire but never consumed.
Flame-resistance has been with us for decades. Nomex, developed by DuPont in the early 1960s, is used by soldiers, firefighters and racecar drivers, where fire-resistance is critical. Unlike conventional fabrics, which tend to continue to burn when removed from fire, Nomex extinguishes itself.